Benefits and limitations of AI-based vision 

In the quest for reliability in robotics, the limitations of vision systems are becoming more evident. Despite significant progress, some challenges remain, casting a shadow over the effectiveness of visual perception alone. However, a reliable alternative or an additional solution is emerging, that is offering robots the ability to reliably navigate and interact with the world even in the absence of clear visual cues.

Understanding AI-based vision

AI-based vision relies on sophisticated algorithms and machine learning techniques to interpret visual data, much like the human brain processes images. These algorithms analyze vast amounts of visual information, learning to identify patterns, objects, and even behaviors with remarkable accuracy.

By training on diverse datasets, AI-based vision systems can recognize objects in various environments, adapt to changes, and make decisions based on visual inputs. Robots should adapt to ever-changing landscapes, from fluctuating lighting to sudden changes in temperature and humidity, they must navigate a terrain rife with variability. Yet, it is here that the resilience of machine vision shines brightest, adapting to the ebb and flow of environmental challenges with agility.

One prominent example of AI-based vision in action is autonomous vehicles. These vehicles use cameras and sensors to perceive their surroundings, identifying lanes, traffic signs, pedestrians, and other vehicles in real-time. By processing this visual data with AI algorithms, autonomous vehicles can make split-second decisions to navigate safely and efficiently.

The integration of machine vision and image processing technologies has opened up a new era of automation, allowing robots to perceive and interact with their environment with unprecedented accuracy and efficiency. However, achieving reliability in these systems is not without its challenges.

The challenges of AI-based vision

Light and Shadow

In the field of machine vision, lighting plays a crucial role in providing clarity by casting shadows and illuminating details. Image quality depends on finding the right balance between light and shadow, as too much or too little light can distort perception. Engineers must create environments that unveil the essence of objects and scenarios with clarity and accuracy. However, any changes in this setting pose a high risk of interruption and require ongoing training.

The Symphony of Algorithms

At the center of machine vision are a variety of algorithms, managing the complex task of processing images. Engineers must find the right mix of complexity and efficiency when designing these algorithms. Yet, they must also ensure that they don't sacrifice simplicity for complexity, as true reliability comes from striking the right balance between the two.

Precision Alignment in the Face of Complexity

In machine vision, calibration is a significant challenge that requires precise alignment to bridge the gap between perception and reality. Engineers must align cameras, lenses, and sensors to achieve perfect calibration and clarity of machine vision. For example, in automotive manufacturing, precise alignment is crucial for optimizing robotic arms, sensors, and conveyor belts in assembly lines to ensure flawless welding, painting, and assembly of vehicle components.

The Challenge of Data in Machine Vision

In the field of machine vision, the main challenge is dealing with data. Engineers have the difficult task of managing large datasets and real-world inputs. They need to create machine learning algorithms that can process and understand this data despite various obstacles, such as issues with data quality and quantity. It's like navigating a complex maze, where success depends on overcoming challenges like ensuring data accuracy, relevance, and volume. Engineers approach this task with determination, aiming to give machine vision systems the depth and understanding of human cognition.

Integration of AI-based vision

In robotics, integrating machine vision is a complex task that involves merging various components, from cameras to processors, into a cohesive system. Engineers encounter significant challenges in ensuring seamless communication and operation between hardware and software. However, through determination and innovation, they overcome these obstacles, enabling machines to accurately perceive, decide, and act in complex environments.

Possibilities of force-control 

Consider the typical human approach to task execution: we mainly depend on vision for about 80% of the task we try to achieve, while touch makes up the remaining 20%. However, there are situations where vision alone is insufficient, requiring the use of tactile feedback to find the best solution. For instance, in the assembly of small electronics, workers often encounter tight spaces where visual inspection is limited. In such cases, the sense of touch is crucial for ensuring the precise alignment of components and connectors, enabling accurate assembly despite visual limitations. Similarly, in gearbox assembly, certain components are not visible, necessitating the reliance on tactile senses to identify the exact fit.

As demonstrated, in certain scenarios, reliance solely on vision may prove unreliable, leading to the need for force-control mechanisms to address these challenges. Through the integration of force-control capabilities, robots can effectively perform their tasks, minimizing disruptions and ensuring consistent performance. This approach not only improves efficiency but also enables the achievement of superior results.

The Role of Force Control

In the face of these challenges, force control emerges as a beacon of reliability, offering a tactile alternative to visual perception. Unlike vision, which relies on external stimuli, force control operates based on tactile feedback, allowing robots to interact with objects and environments directly through physical contact. By exerting controlled forces and monitoring tactile feedback, robots equipped with force control can navigate uncertain environments, handle delicate objects, avoid damaging workpieces, and adapt to dynamic scenarios with precision and confidence.

Overcoming Environmental Variability

One of the primary advantages of force control lies in its resilience to environmental variability. While vision may struggle in fluctuating lighting conditions or cluttered environments, force control remains steadfast, relying on tactile feedback to guide robotic actions with the help of AI. Whether it's grasping objects in dimly lit warehouses or navigating cluttered spaces with limited visibility, force control provides a reliable solution where vision alone falls short.

Ensuring Precision in Delicate Tasks

In tasks requiring precise manipulation or delicate handling, force control shines as a beacon of precision. From assembling intricate components to performing surgical procedures, force-controlled robots can exert gentle yet precise forces, ensuring accurate execution even in the absence of clear visual cues. By combining tactical capabilities with advanced control algorithms, force-controlled robots navigate the nuances of complex tasks with finesse and accuracy.

Fewer Data Gathering is Required

Programming through touch requires less data gathering than programming with vision, further highlighting the efficiency and practicality of force control. While vision systems often rely on extensive datasets for training and calibration to interpret visual inputs accurately, force control operates on a simpler principle—direct interaction through tactile feedback. This reduces the need for exhaustive data-gathering processes and streamlines the programming of robotic systems. With fewer data requirements, force-controlled robots can be deployed more rapidly and effectively, adapting to new tasks and environments with ease. This streamlined approach not only saves time and resources but also enhances the agility and versatility of robotic systems in various applications.

In conclusion…

The versatility of robotic systems in various applications is undeniable. As we encounter scenarios where vision systems fall short, force control emerges as a critical solution, providing robots with reliability and adaptability in challenging situations. By integrating force control with vision, we can develop robots capable of addressing a wide range of real-world challenges, including tasks that were previously deemed too complex for automation.

The decision to automate tasks should not be approached with a one-size-fits-all mentality. While certain situations may only require vision or force control individually, there are instances where combining both is necessary to achieve the optimal outcome for the task at hand.

In AICA’s mission to make robotics accessible, force control plays a crucial role, equipping robots with the kinaesthetic sense needed to effectively navigate diverse challenges, especially in those cases when they can't rely on vision only.